Case Study
Natural Gas Storage Facility Compressor Replacement
Challenge:
A major supplier of natural gas needed to install a 5,000HP natural gas compressor and required assistance in the design, layout and implementation of the project. To our client, it was very important that they were closely consulted and that they worked alongside our design team in the development of design and bid packages.
Solution:
Valdes worked closely with our client to develop design and bid packages for the installation of a supplied skid-mounted compressor unit. The detail engineering for the project included the development of a complete set of detailed piping and instrumentation diagrams (P&IDs). A material list was prepared for each P&ID covering the complete compressor installation as well as the general arrangements detailing the layout and orientation of all equipment, including the metering building and compressor building. The assignment entailed detail drawings conveying the connection details reflecting the various vendor skid systems (e.g. Lube Oil, Jacket Cooling Water/Glycol and Auxiliary Systems, Fuel Gas System, Filter Separator, Engine Air Intake and Exhaust System).
Impact:
The effort entailed multi-disciplinary resources, including mechanical, piping, civil/structural and electrical disciplines, and clear communication among these teams and with the client to exceed the client’s expectations. Valdes’ mechanical effort included close coordination with the vendor of the supplied skid mounted compressor unit to ensure the timely delivery of a high-quality piece of equipment meeting the client’s extensive design philosophies.
SERVICES:
Mechanical
- Facility Design & Plant Layout
- Equipment Selection
- Material Handling & Dust Control Systems
- Rotating Equipment Sizing & Specification
- HVAC
- Fire Protection & Detection
- Plumbing
- Fluid Heat Tracing
- Blending & Mixing Systems
- Heat Exchanger Selection
- Plant Utilities
- Industrial/Hygiene Ventilation
- Equipment & Piping Specifications
- Field Walkdowns/Constructability Review
- Pressure Vessel Design
Piping & Plant Layout
- Piping Layouts
- General Arrangement Drawings
- Line Studies
- Piping Isometrics
- Equipment Arrangements
- Vessel Nozzle Orientation
- Vessel Platform & Ladder Layout
- Underground Piping Layout
- Process & Utility Piping Design
- Construction Field Support
- High Definition Laser Scanning & 3D Modeling/Design
Civil
- Site Development/Selection
- Storm/Sanitary/Oily Water Sewers
- Stormwater Management/Permitting
- Grading/Drainage
- Containment Design
- Roadway & Pavement Design
- Underground Utilities
- Railroad Layout
Structural
- Retaining Structures
- Building Frame Design
- Seismic Analysis
- Foundation Design
- Steel Structure Design
- Vibration Analysis
- Concrete & Steel Restoration
- Inspection/Assessment/Reinforcement of Existing Structures
- Structural Engineering Certification (SE)
Instrumentation & Controls
- PID Controller Application & Specification
- Instrument Selection & Specification
- Instrument Index & I/O Lists
- Control Valve Sizing & Specification
- Instrument Loop & Interconnection Diagrams
- Smart Plant Instrumentation/INtools
- HAZOP Participation
- Control Panel Design Instrument Location Plans
- Installation Details
- Instrument Commissioning
- Safety Instrumented Systems (SIS) Implementation*
- Engineering & Design in Accordance with ISA84 & IEC-61511 Standards
- HMI, MMI, & SCADA Functional Specifications
- Operator Interface Specifications
- Operator Usability Studies
- PLC & DCS
- Specification Selection
- Functional Descriptions
- Ladder Logic
- Hardware Interface
- System Architecture Drawings
- HART & Foundation Fieldbus
- Control Room Layout & Design
- Control System Training Manual
- Site/Factory Acceptance Testing
Electrical
- System Analysis (SKM Power* Tools):
- Load Flow
- Short Circuit
- Overcurrent Coordination
- Arc Flash
- Transient Stability
- Utility/Industrial & Transmission/Service Substations
- Industrial Power Distribution:
- Power Transformers
- Low/Medium Voltage Switchgear
- Motor Control Centers
- VFD Installations
- Protective Relay Settings, Generators & Distribution
- Diesel Generator and UPS Systems
- DC systems
- Grounding & Lightning Protection
- Lighting
- Equipment & Raceway Layout Drawings
- Wiring Diagrams & Schematics
- Electrical Heat Tracing
- Area Classification & Code Compliance
Project Management
- Fast Track Project Execution
- Formal Project Communication Methods
- Strategy Development
- Financial Management
- Critical Path Schedules
- Project Risk Assessment & Risk Mitigation
- Cost Tracking & Reporting
- Cost Estimating
- Feasibility Analyses to Guide Strategic Business Decisions
- Commissioning/Start-Up Planning
Cost Estimating
- Develop TIC for projects varying in size, scope, duration and complexity
- Provide cost reporting and forecasting against provided estimates
Project Controls
- Planning & Scheduling
- Cost Management
- Performance Measurement
- Earned Value Analysis (EVA)
- Cost Estimating
- Key Performance Indications (KPI)
- Metrics & Tracking
- Risk Analysis
- Change Order Administration