Case Study
Pipe Bridge Project
Challenge:
A refinery client needed design support to reroute eighteen (18) pipe runs that were laid underneath 127th Street. They needed to find a solution that would permit them to maintain and inspect the piping in accordance with API 570.
Solution:
After considering various options with the client, Valdes prepared preliminary engineering to develop a Class II total installed costs (TIC) estimate, followed by detail engineering to support fabrication and installation of a bridge to run the piping over the street. Valdes performed 3D modeling to generate a piping layout and routing, along with associated structural components (foundations, structural, and supports) while coordinating with client construction and operations representatives throughout the design process.
Impact:
Valdes ultimately provided deliverables to have the system fabricated and built. They included the electrical, instrumentation and controls construction scope of work and material takeoff; various packages, including one for structural modular construction, field steel construction, turnaround piping construction and turnaround piping tie-ins; plans for foundation location, composite cable and conduit, and revised grounding; and drawings for revised conduit details, existing lighting and revised existing lighting panel. The final product provided the client a solution to perform API 570 piping inspections.
SERVICES:
Piping & Plant Layout
- Piping Layouts
- General Arrangement Drawings
- Line Studies
- Piping Isometrics
- Equipment Arrangements
- Vessel Nozzle Orientation
- Vessel Platform & Ladder Layout
- Underground Piping Layout
- Process & Utility Piping Design
- Construction Field Support
- High Definition Laser Scanning & 3D Modeling/Design
Pipe Stress Analysis
- High-Energy Piping Surveillance
- Design/Sketch Drawings
- ASME Code Calculation
- Nozzle Finite Element Analysis
- Vessel/Heat Exchanger Design
- Vessel/Heat Exchanger Modifications & Alterations
- Vessel/Heat Exchanger Re-Rating Package
- Inspections
- Piping Engineering
- Pipe Hangers/Supports
- Pipe Loading Conditions on Equipment
- Surveillance Report
Civil
- Site Development/Selection
- Storm/Sanitary/Oily Water Sewers
- Stormwater Management/Permitting
- Grading/Drainage
- Containment Design
- Roadway & Pavement Design
- Underground Utilities
- Railroad Layout
Structural
- Retaining Structures
- Building Frame Design
- Seismic Analysis
- Foundation Design
- Steel Structure Design
- Vibration Analysis
- Concrete & Steel Restoration
- Inspection/Assessment/Reinforcement of Existing Structures
- Structural Engineering Certification (SE)
Laser Scanning & Surveying
- Pre-Design Surveys
- Utility Mapping
- Structural Steel Surveys
- Topographic Maps
- Line & Grade Measurements
- Foundation Surveys
- As-Built Drawing Development
- Vessel & Equipment Surveys
- Spool Verification
Project Management
- Fast Track Project Execution
- Formal Project Communication Methods
- Strategy Development
- Financial Management
- Critical Path Schedules
- Project Risk Assessment & Risk Mitigation
- Cost Tracking & Reporting
- Cost Estimating
- Feasibility Analyses to Guide Strategic Business Decisions
- Commissioning/Start-Up Planning
Project Controls
- Planning & Scheduling
- Cost Management
- Performance Measurement
- Earned Value Analysis (EVA)
- Cost Estimating
- Key Performance Indications (KPI)
- Metrics & Tracking
- Risk Analysis
- Change Order Administration