Case Study
Switchgear Replacement Study and Implementation
Challenge:
The units and switchgear for our client’s power plant had been in service for over 60 years, were nearing their end of life and presenting reliability concerns. Our client wanted to install upgrades to the 4kV switchgear and needed to know all of their options to get the project approved and funded.
Solution:
Valdes Engineering Company prepared a study that included three different options for our client and prepared specifications for the switchgear and related hardware. The packages were issued for budgetary bids and total installed cost (TIC) estimates were prepared for two of the options and submitted in a final report. To support the TIC estimates, Valdes also provided the following documents, Revised single-line and three-line diagrams, Conceptual general arrangement of switchgear and typical switchgear door layouts, Specification for switchgear replacement breakers and bus rerating, Specification for switchgear replacement doors with new relays, Cost estimate (+/- 10% accuracy), and Project schedule.
Impact:
The results from this study were used as a cost-effective starting point for switchgear upgrades on five additional units for our client. Valdes was subsequently awarded and performed the detailed engineering for the switchgear replacement on a total of five units for our client.
SERVICES:
Electrical
- System Analysis (SKM Power* Tools):
- Load Flow
- Short Circuit
- Overcurrent Coordination
- Arc Flash
- Transient Stability
- Utility/Industrial & Transmission/Service Substations
- Industrial Power Distribution:
- Power Transformers
- Low/Medium Voltage Switchgear
- Motor Control Centers
- VFD Installations
- Protective Relay Settings, Generators & Distribution
- Diesel Generator and UPS Systems
- DC systems
- Grounding & Lightning Protection
- Lighting
- Equipment & Raceway Layout Drawings
- Wiring Diagrams & Schematics
- Electrical Heat Tracing
- Area Classification & Code Compliance
Instrumentation & Controls
- PID Controller Application & Specification
- Instrument Selection & Specification
- Instrument Index & I/O Lists
- Control Valve Sizing & Specification
- Instrument Loop & Interconnection Diagrams
- Smart Plant Instrumentation/INtools
- HAZOP Participation
- Control Panel Design Instrument Location Plans
- Installation Details
- Instrument Commissioning
- Safety Instrumented Systems (SIS) Implementation*
- Engineering & Design in Accordance with ISA84 & IEC-61511 Standards
- HMI, MMI, & SCADA Functional Specifications
- Operator Interface Specifications
- Operator Usability Studies
- PLC & DCS
- Specification Selection
- Functional Descriptions
- Ladder Logic
- Hardware Interface
- System Architecture Drawings
- HART & Foundation Fieldbus
- Control Room Layout & Design
- Control System Training Manual
- Site/Factory Acceptance Testing
Cost Estimating
- Develop TIC for projects varying in size, scope, duration and complexity
- Provide cost reporting and forecasting against provided estimates
Project Management
- Fast Track Project Execution
- Formal Project Communication Methods
- Strategy Development
- Financial Management
- Critical Path Schedules
- Project Risk Assessment & Risk Mitigation
- Cost Tracking & Reporting
- Cost Estimating
- Feasibility Analyses to Guide Strategic Business Decisions
- Commissioning/Start-Up Planning